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Advanced Polymer Coatings, the company that pioneered the breakthrough tank coating MarineLine® 784 for chemical tankers, is now introducing the latest tank coating innovation for product and oil tankers... MarineLine® X.
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New MarineLine® X is formulated to serve the worldwide product and oil tanker markets.
This new coating provides a safe and effective tank lining system for general product and parcel tankers, and oil tankers. This coating does not require forced hot air heat curing, and is recommended for:
- Product Tankers
- Bio Fuels
- Clean Petroleum Product Tankers (CPP)
- Crude Oil and Dirty Petroleum Product Tankers (DPP)
- Wine Carriers
- FPSOs
- Vegetable and Edible Oils
- All Tankers carrying IBC Chapter 18 cargoes
MarineLine® X Delivers ...
- low surface energy
- a smooth surface
- fast cleaning and drying
- consistent product purity
- greater corrosion resistance than Phenolic Epoxies and Zinc
- higher elongation giving greater toughness and durability for long service life
- substantial operational savings over the life of the ship
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| AND MARINELINE® X IS OFFERED AT A COST COMPARABLE TO PHENOL EPOXIES! |
| MarineLine® X is resistant to acidified moisture (Sulphuric Acid) of wet Inert Gas systems, providing long-term coatings performance. |
Typical Properties (Fully Cured)
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Tensile Strength (ASTM D638) |
10,266 PSI |
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Elongation (ASTM D638) |
16.23% |
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Impact Test (ASTM D2794) |
130 in. lbs |
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Pull Off Strength (ASTM D4541) |
1800-2000 p.s.i. |
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Hardness Test (Pencil) (ASTM D3363) |
9H |
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Water Immersion (ASTM 1308) 2 Years |
0.16% |
Physical Data
Application Data
Note: The following application data is provided as a general guide only. Detailed instructions are provided for MarineLine® coating systems. Only full detailed application specifications are to be used during actual application of any MarineLine® system.
Surface Preparation
Steel: Grit blast to Sa 2.5 - 75-100 micron blast profile most desired.
Mixing Instructions
Material is supplied in two containers as a unit. Always mix a complete unit in the proportions supplied.
(1) Thoroughly mix the contents of Part A with a power agitator until uniform consistency and color are obtained. Be sure that any solids that may have settled through storage have been put back in suspension.
(2) Slowly combine the con tents of Part B with the previously mixed Part A.
(3) Thoroughly mix the two parts until a uniform consistency and color is obtained.
Clean Up Solvent
Acetone, Xylene, Toluene
Limitations
Apply when the air and surface temperatures are above 10° C (50° F). Relative humidity must be kept at 60% or lower. The substrate temperature should be at least 3° C (5° F) above the dew point and rising. For optimum application proper ties, bring material to 21-30° C (70-86° F) prior to mixing and application. In creased temperatures will result in shorter pot life.
Application
Airless spray equipment with minimum 60:1 pump ratio @ 80-100 lbs. to achieve 2500- 3000 p.s.i. tip pressure: Reverse-A-Clean tip .019 to .023, with 3/8” fluid hose, and 1/4” whip hose. This coating is a low VOC compliant material. If conditions require a viscosity adjustment, ONLY thin with Toluene or Xylene.
Recoat Time
Based on temperature, the recoat window for MarineLine® X could range from 16 hours to 3 days. Refer to the most current application specification for MarineLine® X for more detailed information.
Cure Time And Temperature
Steel
Substrate
Temperature |
Minimum Curing Time of MarineLine® X
Before Transport of
Cargoes (Without Notes) |
| °C |
°F |
Timeframe |
| 20 |
68 |
10 Days |
| 30 |
86 |
10 Days |
| 40 |
104 |
7 Days |
For detailed information on cargo resistance, see the latest addition of official cargo resistance list for MarineLine® X.
Handling Precautions
Solvents and chemicals are contained in this product. Consult the Material Safety Data Sheet for details. Adequate safety and health pre cau tions should be taken during handling, application and drying of this product. The material should be applied under local, state, federal regulations and in accordance with OSHA and ANSI bulletins on safety re quirements.
Packaging
Available as:
5 gallon (19 liters) kit with catalyst
1 gallon (4 liters) kit with catalyst
Phenolic Epoxies Form 3 Dimensional Screen-Like Structures With
Hydroxyl Formation Inside the Crosslink Structure When Cured
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| (1) |
Reason for swelling: Hydroxyl groups are hydrolizable (Hydrolysis – chemical decomposition in which a compound is broken down and changed into other compounds by hydrogen and/or oxygen) |
| (2) |
Absorbed cargo plus other compounds |
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MarineLine® is cross linked by an ether (c-o-c) structure, one of the strongest in chemistry, meaning there are no Hydroxyl groups available for Hydrolysis in MarineLine®
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The Ultimate Tank Coating Solution is MarineLine® |
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MarineLine® X (Non-Forced Hot Air Heat Cure) Provides product/parcel and oil tanker owners who trade in the CPP, Bio Fuels, Vegetable and Edible Oils, Crude Oils, and DPP markets, a product that offers them greater versatility and chemical resistance than any phenol epoxy or zinc coating on the market todayand at a comparable cost. Combine this with the ease of application and cleaning and the owner can maximize return on investment in a short period of time.
MarineLine® 784 (Forced Hot Air Heat Cure) Outperforms stainless steel and all other coatings providing the highest chemical resistance available on the market today. Being heat cured in the shipyard enables MarineLine® 784
coated tanks to carry aggressive cargoes immediately out of the shipyard without restrictions, allowing the ship owner to earn premium chartering rates from day one. |
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Economic Cost Comparisons
Based on a 45,000 dwt Product Tanker, and tank coating of
27,000 square meters, and 20 cargo tanks; presented in $US DOLLARS
| Typical Tank Coating and Application Costs |
| Phenol Epoxy Tank Coating |
Tank Coating |
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Coating Material for 3 Coats
@ $15 Per
Square Meter Total |
$405,000 |
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$540,000 |
Coating Material for 2 Coats
@ $20 Per Square Meter Total |
4 Extra Days (Offhire)
Needed for Drying Between
Coats @ $25,000 per day |
$100,000 |
$0 |
No Extra Days Needed |
Extra Spraying Application
Cost for 3rd Coat @ $2.50
per square meter |
$67,500 |
$0 |
No Extra Spraying Application Needed |
TOTAL
Phenol Epoxy |
$572,500 |
$540,000 |
TOTAL
MarineLine® X |
Additional Operational Savings, Per Cleaning
| Changing from Dirty to Clean Cargoes |
| Phenol Epoxy Tank Coating |
Tank Coating |
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8 Cleaning Days @
$20,000 per day |
$160,000 |
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$80,000 |
4 Cleaning Days @ $20,000 per day |
Gas Oil Cost — 50 metric tons
x $450 USD Metric Ton
(Recirculation) |
$22,500 |
$2,500 |
Gas Oil Cost — 5.5 metric tons x
$450 USD Metric Ton (for pipe cleaning) |
| Cleaning Chemicals |
$10,000 |
$10,000 |
Cleaning Chemicals |
TOTAL
Phenol Epoxy |
$192,500 |
$92,500 |
TOTAL
MarineLine® X |
When cleaning with Gas Oil only, MarineLine® X will require fewer days, resulting in savings of about $40,000 per cleaning.
A History of Performance
MarineLine coatings and linings have been proven worldwide under the most arduous operating conditions. From resisting the most aggressive cargoes to handling hot cargoes in the sub-freezing arctic, MarineLine has a history of success. Since 1994, MarineLine-coated ships have withstood the tremendous stresses and extremes of changing chemical cargoes almost on a weekly basis. Based on this experience, the development of MarineLine 784 represents a quantum leap in cargo tank lining technology.
Add to Your
Profits - Specify MarineLine® X
For the full story on MarineLine, contact APC or click onto our web site at www.adv-polymer.com for the most versatile, technologically advanced and cost effective protection available.
The furnishing of the information contained herein does not constitute a representation by Advanced Polymer Coatings, Ltd. (APC) that any product or process is free from patent infringement claims of any third party, nor does it constitute the grant of a license under any patent of APC or any third party. APC assumes no liability for any infringement which may arise out of the use of the product. APC warrants that its products meet the specifications which it set for them. APC DISCLAIMS ALL OTHER WARRANTIES and relating to the products and DISCLAIMS ALL WARRANTIES RELATING TO THEIR APPLICATION expressed or implied INCLUDING but not limited to warranties of MERCHANT ABILITY AND FITNESS for particular purpose.
Receipt of products from APC constitutes acceptance
of the terms of the Warranty; contrary provisions of purchase
orders not withstanding. In the event that APC finds that
products delivered are off-specification, APC will at its
sole discretion, either replace the products or refund the
purchase price thereof. APC’s choice of one of these
remedies shall be Buyer’s sole remedy. APC will under
no circumstances be libeled upon for consequential damages
except in so far as liability is mandated by law. APC will
deliver products at agreed upon times in so far as it is reasonably
able to do so, but APC shall not be liable for failure to
deliver beyond its reasonable control.
Product covered under one or more of the following
patents or patents pending. 5,169,912 5,658,996 5,874,501
© Copyright 2009
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